Custom fabrication
Custom Metal Fabrication
One-off frames, brackets, bases, supports and metal furniture built to your design.
Custom fabrication
Aluminum and Stainless Steel Fabrication
Aluminum and stainless steel solve problems that mild steel cannot: rust, weight and food-safe surfaces. We fabricate with both for homes, kitchens and businesses across DFW.
Call for a Quote(214) 214-7849
Every day, 8:00 AM–8:00 PM
Mild steel is strong and economical, but it rusts if its finish fails. Aluminum and stainless steel resist corrosion by nature, and each brings its own character. Aluminum is light and does not rust. Stainless is strong, hygienic and holds a clean appearance.
These metals are not simply swapped in for steel. They weld differently, they need cleaner working conditions, and they behave differently when cut and formed. Stainless can be damaged by contact with carbon steel dust. Aluminum needs specific filler and technique. We plan the work around those differences.
We fabricate gates, railings, shelving, countertops, guards and custom pieces in aluminum and stainless. For steel work in general, see custom metal fabrication.
Where it applies
Aluminum & Stainless Fabrication for homes and businesses
Residential and commercial applications
Residential
- Aluminum gates and fences that will not rust
- Stainless railings and cable-rail frames
- Outdoor kitchen cabinets and shelving
- Pool-area railings and fittings
Commercial
- Stainless prep tables, shelves and hoods for kitchens
- Aluminum frames and enclosures
- Food-safe guards and fixtures
- Corrosion-resistant fittings for damp or washdown areas
Why customers call
Why customers choose these metals
- Corrosion resistance
- Pool areas, coastal-style damp environments and washdown spaces are hard on mild steel.
- Hygiene
- Stainless steel is easy to clean and common in food-related applications.
- Light weight
- Aluminum is much lighter than steel, a help for gates, panels and anything lifted.
- Appearance
- Brushed or polished stainless and clean aluminum finishes suit modern designs.
Design, materials and finish
Choosing between aluminum, stainless and steel
Aluminum
Lightweight and rust-free. Not as strong as steel, so heavy-duty uses may need a thicker or different design.
Stainless steel
Strong, corrosion-resistant and hygienic. Higher in material cost than mild steel and requires specialized welding.
Finishes
Brushed, polished or satin finishes on stainless. Powder coat or anodized-style appearance on aluminum where suitable.
Mixed designs
Steel structure with stainless or aluminum accents is sometimes the most economical approach.
Matching the metal to the job
Stainless is not one material, and different grades suit different uses. Food-contact and outdoor use may point to different choices. We discuss the environment, the loads and the finish you want before recommending a metal, rather than defaulting to the most expensive option.
How the work goes
A realistic project process
Project process
Step 1
Describe the item and environment
Call to explain what you need, where it will be used and any food-contact, outdoor or washdown conditions.
Step 2
Select metal, grade and finish
We discuss material options, dimensions and finish, plus scope and scheduling.
Step 3
Fabricate in clean conditions
Aluminum and stainless are cut, welded and finished in the workshop to avoid contamination.
Step 4
Deliver or install
The finished piece is delivered or installed at the property.
Scope and pricing
What affects the scope and cost
Every project is different, so pricing depends on the details. These are the factors that shape the work.
- Metal type and grade
- Size and thickness
- Complexity of welding and finishing
- Surface finish such as brushed or polished
- Delivery and installation
Questions
Aluminum & Stainless Fabrication: common questions
Is stainless steel always better than steel?
Not always. It resists corrosion and cleans easily, but costs more. For many dry indoor applications, coated steel may be fine.
Can aluminum be used for gates?
Yes, particularly for lighter, corrosion-resistant gates. Heavier-duty gates may call for steel. We help weigh the options.
Do you do food-service stainless work?
We can discuss stainless fabrication for kitchens and food areas. Describe the item and requirements when you call.
Can aluminum or stainless be repaired on site?
Some repairs are possible on site, but these metals often need workshop conditions. We will advise by phone.
Related services
Often discussed together
Related services
Installation & repair
Railings & Handrails
Stair, porch, balcony and patio railings in steel or aluminum, interior and exterior.
Restoration & finishing
Metal Painting & Powder Coating
Paint and powder coat finishes chosen for the piece, the color and the exposure.
Installation & repair
Commercial Metalwork
Bollards, enclosures, handrails, security gates and welding repairs for commercial sites.
Arranging aluminum & stainless fabrication across DFW
Alpha Iron Work is based in Dallas and serves the whole metroplex. These service area pages offer more guidance for planning work in specific cities.
Discuss your aluminum & stainless fabrication project
Call to discuss the work, the location, approximate dimensions, materials and scheduling. We will tell you what the job involves and what to expect next.
Discuss Your Project(214) 214-7849
Every day, 8:00 AM–8:00 PM Central Time